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Flexible PCB & Rigid-Flex Manufacturing

Flexible PCB & Rigid-Flex PCB Manufacturing

Source flexible PCB, FPC and rigid-flex PCB from one manufacturing partner for compact products, lightweight modules and assemblies with limited installation space. YC PCB supports custom outlines, bend zones, stiffeners, coverlay openings, electrical testing and optional component assembly from prototype through repeat production.

cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits Жестко-гибкий PCB Custom Bend Areas Stiffener & Coverlay Prototype to Production
20+ Years PCB Experience
40L Advanced PCB Capability
Без минимального заказа Prototype to Production
AOI + E-Test Inspection Before Shipment
Flexible PCB and rigid-flex PCB manufacturing capability for bendable circuit and compact electronic assemblies

Built Around Your Final Assembly

Bend areas, rigid support zones, connector positions, stiffeners and assembly requirements are confirmed before the production process is released.

Product Options

Flexible PCB and Rigid-Flex Structures for Different Products

Select the structure according to routing density, static or dynamic bending, component mounting areas, connector design and the way the board will be installed in your finished product.

Double-layer flexible PCB and FPC board with bendable circuit routing

Flexible PCB / FPC Board

Flexible interconnects for compact products that require low weight, custom outlines and controlled bending during installation or use.

  • Double-layer construction available by file requirement
  • Custom outline, connector, gold finger and stiffener areas
  • Suitable for cameras, sensors, wearables and smart devices
Request Flexible PCB Pricing →
4-layer flexible PCB for compact electronics and high-density flexible circuit routing

4-Layer Flex PCB

A multilayer flexible circuit for products that need more signal and power routing within a thin, bendable interconnect.

  • Higher routing density than standard double-layer FPC
  • Stack-up and bend-zone planning for compact electronics
  • Suitable for designs with complex signal interconnection
Request 4-Layer Flex PCB Pricing →
Double-sided rigid-flex PCB with rigid mounting areas and flexible interconnect section

Жестко-гибкий PCB

Rigid and flexible sections are integrated into one board to reduce separate cables and connectors while simplifying compact product assembly.

  • Rigid component areas with integrated flexible interconnects
  • Custom transition zones and mechanical layouts
  • Suitable for compact modules requiring fewer connections
Request Rigid-Flex PCB Pricing →
Structure Selection

Choose the Structure That Fits Your Assembly

Flexible PCB replaces bulky wiring with a thin circuit that can fold into narrow spaces. Rigid-flex PCB adds stable rigid areas for components while keeping integrated flexible sections between mounting zones.

  • Choose flexible PCB when the product needs lightweight routing, a custom outline or installation inside a narrow space.
  • Choose rigid-flex PCB when components need rigid mounting areas and the product also requires flexible interconnection between them.
  • Provide the bend radius, routing direction, connector position, stiffener and coverlay requirements so the manufacturing structure can be quoted correctly.
Flexible printed circuit structure with copper traces, PI film, coverlay and stiffener areas

Structure Matched to Installation

PI film, copper routing, coverlay openings, stiffener zones and connector areas are coordinated with the way the circuit will be installed and handled.

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Critical Flex PCB Details to Confirm

Bend areas, copper direction, total thickness and component locations directly affect product life and manufacturing cost. Confirming these details early helps avoid cracking, delamination and assembly changes after samples are built.

Static or Dynamic Bending

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Flexible PCB bend area and bend radius route for static-fold and dynamic-flex designs

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FPC and rigid-flex PCB inspection with AOI and electrical testing

Inspection Before Shipment

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Flexible PCB vs. Rigid-Flex PCB

Compare product structure, assembly method and required quotation files before deciding between a standalone flexible circuit and an integrated rigid-flex board.

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cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits Camera modules, sensors, wearables, compact electronics, smart devices. Bend radius, custom outline, connector area, stiffener, coverlay opening. Gerber, drill file, board outline, bend notes, panel request.
4-Layer Flex PCB Complex electronics and high-density flexible circuit board projects. Layer stack-up, impedance notes if any, copper routing density, stiffener area. Gerber, stack-up, drawing, controlled features and testing requirement.
Жестко-гибкий PCB Compact control modules, communication devices, sensors and high-reliability assemblies. Rigid area thickness, flex transition zone, bend location, component keepout, assembly protection. Gerber, stack-up, 3D/mechanical drawing, BOM if PCBA is needed.
Flexible PCB Manufacturing

Flexible PCB Manufacturing Capabilities

Flexible circuit manufacturing capabilities covering product structures, materials, dimensions, via technologies, surface finishes, inspection and electrical testing.

Technical Capability Overview

Flexible PCB (FPC) Manufacturing Capabilities

Manufacturing parameters are evaluated according to the approved design, material structure and application requirements.

1–4 Layer Standard Capability
Item Capability
Product Type Single-sided FPC, Двусторонние FPC, Multilayer FPC, Rigid-Flex PCB
Количество слоёв 1–4 Layers (standard)
Base Material Polyimide (PI), PET available for specific applications
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cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 0.05 mm – 0.30 mm
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Minimum Mechanical Drill Size 0.20 mm
Minimum Laser Via Size 0.075 mm, depending on design requirements
Via Type Through Via, Blind Via available according to design
Coverlay Material Polyimide Coverlay
Coverlay Thickness 0.025 mm – 0.075 mm
Stiffener Material FR4, PI, Stainless Steel, Aluminum
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Фоторезисторная маска Flexible Solder Mask / Coverlay Process
Silkscreen White / Black Legend Printing
Контроль импеданса Controlled Impedance Available
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Электрические испытания cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
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Сертификация ISO 9001, UL available according to factory certification
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From Approved Files to Tested Flexible Circuits

Each project is reviewed according to its layer structure, bending requirements, materials, dimensions and end-use conditions before production begins.

01

File and Structure Confirmation

Gerber data, drill files, outline, bend direction, layer count, materials and stiffener requirements are confirmed before production.

02

Material and Circuit Formation

Flexible base materials are prepared, circuits are imaged and etched, and coverlay openings are processed according to the approved design.

03

Lamination and Mechanical Processing

Flex and rigid sections are bonded where required, followed by outline cutting, connector processing, stiffener installation and mounting-feature processing.

04

Testing, Inspection and Packing

Electrical testing, AOI, dimensional inspection, visual checks and protective packing are completed before shipment.

Technical note: Final manufacturing capability depends on the layer structure, material selection, bend area, copper distribution, impedance requirements and approved production files.
Применения

Typical FPC Applications

Flexible PCB solutions are widely used in LED lighting, consumer electronics, automotive systems, industrial equipment, sensors and compact medical electronic devices.

Flexible LED PCB and LED light strip applications

Светодиодное освещение

Flexible LED PCB and LED light strips for compact, curved and space-limited lighting designs.

Flexible PCB for wearable devices and smart consumer products

Потребительская электроника

Flexible circuit solutions for wearable devices, smart products and compact consumer electronic assemblies.

Flexible PCB for automotive lighting systems sensors and control modules

Автомобильная электроника

Flexible circuits for vehicle lighting systems, electronic control modules and compact automotive assemblies.

Flexible connection circuits for industrial equipment and control systems

Industrial Equipment

Flexible connection circuits for industrial equipment, automation devices and compact control systems.

Compact flexible PCB for medical electronic devices

Medical Electronics

Compact flexible circuit solutions for portable, lightweight and space-limited medical electronic devices.

Automotive sensor rigid-flex interconnect for sensors connector boards and narrow installation zones

Sensors

Flexible interconnects for sensors, connector boards and narrow installation zones.

Quotation Checklist

Prepare These Files for an Accurate Flex PCB Quote

A complete package allows YC PCB to confirm the bend structure, rigid-flex transition, coverlay openings, stiffeners, connector areas, testing scope and optional assembly requirements.

  • Gerber files and Excellon drill file
  • Stack-up notes for FPC or rigid-flex PCB
  • Board outline drawing with bend direction and bend radius
  • Stiffener, coverlay opening, connector and gold finger notes
  • BOM and placement file if flex PCB assembly is needed
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Send Your Flexible PCB Requirements

Submit your contact details and project requirements through our quick inquiry form. For Gerber files, drill data, stack-up, bend notes, BOM, drawings or other attachments, email them directly to our engineering team.

Электронная почта: sales@ycelectronic.com

Обеспечение качества

Quality Checks Before Shipment

Flexible circuits require control at bend zones, transition areas and connectors because these locations directly affect assembly fit and service life.

Электрические испытания

Open- and short-circuit testing confirms that the finished flexible circuit matches the approved netlist before shipment.

AOI and Visual Inspection

Copper routing, coverlay openings, pads, surface finish and visible workmanship are checked against the production data.

Dimensions and Bend-Zone Check

Board outline, stiffener locations, transition areas and protected bend zones are checked before packing.

Часто задаваемые вопросы

Flexible PCB FAQ

What is the difference between flexible PCB and rigid-flex PCB?

A flexible PCB is mainly a bendable circuit board. A rigid-flex PCB combines rigid PCB sections and flexible circuit sections in one structure, helping reduce connectors and cable assemblies in compact products.

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Flexible PCB Quotation

Request Pricing for Flexible PCB or Rigid-Flex PCB

Send your Gerber data, stack-up, bend notes and quantity. YC PCB will confirm the material structure, bend areas, stiffeners, coverlay, testing scope and optional assembly requirements for your quotation.

Flexible PCB and rigid-flex PCB functional testing before packing and delivery

From Bare FPC to Tested Assembly

Flexible PCB and rigid-flex manufacturing, electrical testing, inspection and optional component assembly from one supplier.

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