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LED Aluminum PCB Standard, Advanced, and Custom Thermal Routes.
LED aluminum PCB manufacturing for strip lights, panel lights, high bay lights, street lights, projector lights, stage lights, flashlight modules, and LED light PCBA.
Clear delivery routes: 1-3 days for Sample PCB,3-5 days for small batch production and 5-10 days for mass production.
White Solder Mask
LED Strip PCB
LED Light PCBA
LED Aluminum PCB Types for Lighting Buyers
Start from the LED product type. Then confirm thermal route, solder mask reflectance, LED pad layout, surface finish, and test scope.
LED Strip Light PCB
High Bay Light PCB
Street Light PCB
Panel Light PCB
Projector / Stage Light PCB
LED Light PCBA
Key Parameters for LED Aluminum PCB Buyers
Confirm the basic manufacturing range before quotation: aluminum base, thermal route, solder mask, delivery target, and assembly requirement.
Short RFQ First. Details Later.
Send only the core information first. Engineering details can be confirmed after Gerber review.
Delivery Promise Matched to Thermal Route
The delivery promise is separated by material route. Standard LED aluminum PCB can enter the quick-turn process after file approval. Advanced and custom routes require material confirmation, thermal stack-up confirmation, and sometimes sample approval.
Standard Route Commitment
48-hour DFM and process confirmation after complete Gerber, drill, outline, LED pad layout, and quantity information are received. No material or process change will be made without buyer confirmation.
| Route | Target Lead Time | Expedite Option |
|---|---|---|
| Standard 1.0-1.5 W/m·K | 1-3 working days | Possible after workload check. Insert actual expedite surcharge policy. |
| Advanced 2.0-3.0 W/m·K | 3-5 working days | Material stock and surface finish must be confirmed first. |
| Custom 4.0-8.0 W/m·K | Engineering confirmed | No blind expedite promise before material and sample approval. |
Real On-time Delivery Records by Route
| Route | 12-Month On-time Rate | Sample Order Count | Main Bottleneck | Delay Policy |
|---|---|---|---|---|
| Standard 1.0-1.5 W/m·K | 98.5% | 6pcs | Usually panelization / V-Cut queue | Expedited remake |
| Advanced 2.0-3.0 W/m·K | 99.2% | 2 panels | Material stock + surface finish confirmation | Expedited remake |
| Custom 4.0-8.0 W/m·K | 99% | 4pcs | Special dielectric, stack-up, and sample approval | Expedited remake |
LED Aluminum PCB Thermal Routes with Test Data Fields
| Route | Aluminum Thickness | Dielectric Thickness | Thermal Conductivity | Test Method / Condition | Lead Time | Cost Index |
|---|---|---|---|---|---|---|
| Standard | 1.0mm | 0.10mm | 1.0-1.5 W/m·K | AOI or E-test | 1-3 working days | 1.0× baseline |
| Advanced | 1.5mm | 0.10mm | 2.0-3.0 W/m·K | AOI or E-test | 3-5 working days | 1.4-2.2× reference |
| Custom High Thermal | 2.0mm | 0.10mm | 4.0-8.0 W/m·K | AOI or E-test | 5-10 days by material | 3.0×+ by project |
Electrical Test (E-Test)
100% electrical testing to verify circuit continuity and ensure there are no open or short circuits..
Dielectric Withstanding Voltage Test (Hi-Pot Test)
High-voltage testing between the copper circuit and aluminum base to verify insulation integrity and prevent electrical leakage..
Insulation Resistance Test (IR Test)
Measures the insulation resistance between the circuit layer and aluminum substrate to ensure long-term electrical reliability.
Compare LED Aluminum PCB by Application
Compare LED application, material route, solder mask, surface finish, MOQ, and lead time before sending RFQ files.
| Image | LED Product | Board Type | Thermal Route | Base | Solder Mask | Surface Finish | MOQ | Lead Time | Quote |
|---|---|---|---|---|---|---|---|---|---|
| LED Strip Light PCB YC-LED-STRIP | Long strip / panel | Standard: 1.0-1.5 W/m·K | FPC typical | High-reflectance white | OSP / HASL / ENIG | 1 pcs typical | 1-3 days | |
| High Bay Light PCB YC-LED-HB | Round / custom LED module board | Advanced: 2.0-3.0 W/m·K | 1060 / 5052 | White reflective | HASL / ENIG / by review | 1pcs typical | 1-3 days | |
| Projector / Stage Light PCB YC-LED-HPL | High thermal LED module board | Custom: 4.0-8.0 W/m·K | By review | High-reflectance black | ENIG / HASL by review | Project-based | 1-3 days | |
| Street / Outdoor Light PCB YC-LED-OUT | Rugged LED aluminum PCB | Advanced: 2.0-3.0 W/m·K | 5052 option | White / black by design | HASL / ENIG | Project-based | 1-3 days | |
| LED Light PCBA YC-LED-PCBA | Aluminum PCB + LED assembly | Standard: 1.0-1.5 W/m·K | Per PCB design | Per LED optical requirement | OSP/ HASL/ ENIG | Project-based | By BOM and test scope |
Final manufacturability depends on LED power, thermal route, aluminum grade, copper weight, solder mask reflectance, board outline, and test requirements.
Review Before LED PCB Production
Thermal Route
Confirm standard, advanced, or custom high-thermal material route.
LED Pad Layout
Review LED pad opening, polarity, solder mask bridge, and routing clearance.
Panelization
Check V-Cut, tab routing, long strip handling, mould shape, and packing method.
2h Feedback
Typical DFM feedback after complete files and LED notes are received.
Fabrication, LED Mounting, and Testing
PCB Fabrication
Aluminum base, dielectric, copper, solder mask, finish, routing, and test.
LED Sourcing
LED, resistor, connector, driver IC, and standard components by BOM.
Assembly & Test
SMT, DIP, LED mounting, polarity check, functional test, and aging test.
Traceable Delivery
Packing photos, inspection records, shipping documents, and after-sales review.
Shipping date: 2025-11-11
Shipping date: 2026-2-8
Shipping date: 2026-3-17
Shipping date: 2026-4-1
LED PCB Project References
LED Strip Light PCB Project
High Bay Light PCB Project
LED Street Light PCB Project
Request an LED Aluminum PCB Quote
Send product type, quantity, delivery target, thermal route, contact information, and Gerber files. Detailed engineering requirements can be confirmed after file review.
Email: sales@ycelectronic.com | Website: ycpcbs.com
Send Your LED Aluminum PCB Requirements
Tell us what you need. For Gerber files, drill data, BOM, LED layout, mechanical drawings, heat-sink structure or reference photos, email them directly to sales@ycelectronic.com after submitting this form.
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