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Custom 2-Layer FR4 PCB Manufacturing

Double Sided FR4 PCB 3-5 Day Prototype Delivery.

YC PCB manufactures custom 2-layer FR4 printed circuit boards from Gerber files for industrial control, LED driver modules, golden finger connector boards, communication electronics, power boards, and assembled PCBA projects.

Supported surface finishes include OSP, HASL, lead-free HASL, and ENIG. Solder mask options include standard colors and high-reflectance white or green for LED applications. Board forming includes CNC milling, V-Cut routing, tab routing, and custom mould operations. Optional end-to-end PCBA integration is available for BOM sourcing, SMT, DIP, functional testing, and final packing.

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Prototype delivery after file approval
PTH Vias
Plated through-hole interconnection
ISO / UL / RoHS
Compliance documentation support
ISO 9001
Quality System
UL Support
PCB Compliance
RoHS
Material Compliance
100%
AOI + E-Test
Before Packing
Compare Specifications
Standard Production: 7-12 working days after file approval and payment.
Expedited Production: Available upon request after technical review.
Layer / Material
2-Layer FR4
Via Structure
PTH / Plated Through-Hole
Trace / Space
0.15 / 0.15 mm Standard
Surface Finish
OSP / HASL / ENIG
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Product Catalog

Double Sided FR4 PCB Product Options

Select by application, solder mask, via requirement, surface finish, golden finger design, forming method, and PCBA requirement. Each item can be quoted from Gerber files, drawings, BOM, or reference samples.

Standard 2-Layer Standard double sided FR4 PCB product photo
YC-DF4-001

Standard Double Sided FR4 PCB

General 2-layer FR4 PCB with plated through-hole vias for control boards, sensor boards, interface modules, power boards, and consumer electronics.

Layer2-Layer
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Engineering Review Scope
  • • Gerber and drill file completeness review
  • • Annular ring, PTH via, and finished hole tolerance check
  • • Copper clearance and solder mask bridge evaluation
  • • Panelization method: individual, V-Cut, or tab routing
Controllo Industriale Industrial control double layer FR4 PCB product photo
YC-DF4-IC

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MaterialFR4
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FormingCNC + V-Cut
Engineering Review Scope
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Golden Finger Double Layer FR4 PCB

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Layer2-Layer FR4
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FormingcURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
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ServicePCB / PCBA
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  • • Thermal copper area and current path review
Comunicazione Communication electronics double sided FR4 PCB product photo
YC-DF4-COM

Communication Electronics FR4 PCB

Double sided FR4 PCB for communication interface boards, signal modules, adapter boards, and low-to-medium complexity electronic products.

Layer2L / 4L Option
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ServicePCB / PCBA
Signal Design Review Scope
  • • Routing density assessment for 2-layer versus 4-layer conversion
  • • Surface finish selection for SMT pad reliability and storage stability
PCB + PCBA Double sided FR4 PCB assembly product photo
YC-DF4-PCBA

Double Sided FR4 PCB Assembly

Double sided PCB fabrication plus component sourcing, SMT, DIP, functional testing, and packing for finished electronic boards.

Files Gerber + BOM
Assembly SMT / DIP
Test FCT / Visual
Packing Custom
PCBA Review Scope
  • • BOM validation and component sourcing feasibility
  • • SMT / DIP process sequence review
  • • Functional testing and packing method confirmation
Product Photos

Double Sided FR4 PCB Image Gallery

Standard green double sided FR4 PCB product photo

Standard 2-Layer FR4 PCB

Green solder mask, PTH vias, HASL / OSP / ENIG options.

Golden finger double sided FR4 PCB product photo

Golden Finger FR4 PCB

Edge connector board with ENIG or gold finger process.

White solder mask double sided LED FR4 PCB product photo

White LED FR4 PCB

High-reflectance solder mask for LED control and lighting modules.

Double sided FR4 PCB assembly product photo

Double Sided FR4 PCBA

PCB fabrication plus SMT, DIP, functional testing, and packing.

Procurement Table

Compare Double Sided FR4 PCB Parameters

This table is designed for engineering buyers. It shows product type, material, via structure, solder mask, finish, forming method, lead time, MOQ, and quote entry in one view.

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Standard double sided FR4 PCB thumbnail
Standard Double Sided FR4 PCB
YC-DF4-001
General 2-layer PCB
Double layer FR4 2L PTH / 0.30mm mechanical drill reference cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 0.15mm trace / 0.15mm space standard; finer geometries reviewed per design complexity Green / Blue / Black / Red OSP, HASL, ENIG CNC Milling + V-Cut / Mould cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 1 pcs cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Industrial control double layer FR4 PCB thumbnail
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YC-DF4-IC
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Double layer FR4 2L cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits OSP, HASL, ENIG CNC Milling + V-Cut / Mould cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 1 pcs cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Golden finger double layer FR4 PCB thumbnail
Golden Finger Double Layer FR4 PCB
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cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 2L cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 1-2oz cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 1 pcs cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Double sided LED FR4 PCB thumbnail
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Double layer FR4 2L PTH 1-2oz 0.15mm trace / 0.15mm space standard; finer geometries reviewed per design complexity cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits OSP, HASL, ENIG CNC Milling + V-Cut / Mould cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 1 pcs cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Communication electronics FR4 PCB thumbnail
Communication Electronics FR4 PCB
YC-DF4-COM
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Double sided FR4 PCB assembly thumbnail
Double Sided FR4 PCB Assembly
YC-DF4-PCBA
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FR4 PCB / PCBA 2L cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits Custom OSP, HASL, ENIG Panel / Finished board cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits 1 pcs Finished control boards, LED PCBA, sensor PCBA

Final capability depends on board thickness, copper weight, drill density, via structure, solder mask bridge, surface finish, and panel design.

Process Limit Notes for Double Sided FR4 PCB

Plated Through Holes

Double sided FR4 PCB uses plated through holes to connect top and bottom copper layers. Drill size, annular ring, copper plating, and via clearance are reviewed during DFM preparation.

Trace / Space

0.15 / 0.15mm is the standard reference for stable production. Smaller values or dense routing should be reviewed based on copper weight, solder mask bridge, and etching compensation.

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Golden finger boards require additional review of bevel angle, edge connector tolerance, pad pitch, surface finish, and insertion durability requirements.

Engineering Limits

2-Layer FR4 PCB Design Capability Reference

The following values are reference ranges for quotation screening. Final manufacturability depends on copper weight, board thickness, via density, solder mask bridge, hole tolerance, and surface finish.

Parameter Standard Capability Advanced / Review Required Engineering Note
Min Trace / Space 0.15 / 0.15 mm Below 0.15 mm by review Affected by copper weight and etching compensation.
Mechanical Drill 0.30 mm reference Smaller holes by review Finished hole tolerance and plating reliability must be checked.
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Surface Finish HASL / OSP ENIG / golden finger ENIG is preferred for flat SMT pads or connector applications.
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2-Layer FR4 PCB Production from Gerber and Drill Files.

Double sided FR4 production requires controlled laminate selection, accurate drilling, reliable through-hole plating, top-bottom registration, solder mask alignment, surface finish stability, electrical net testing, and final visual inspection.

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PTH
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0.30mm
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100%
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Tipo di PCB Double Sided FR4 PCB
Conteggio dei livelli 2 Layers
Material FR4 / FR4 Epoxy Laminate
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Surface Finish cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
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Optional Service SMT, DIP, FCT, Packing
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PCB shipping and packing photo placeholder

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PCB manufacturing workshop for double sided FR4 PCB production

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PCB drilling process for double sided FR4 PCB

Drilling & PTH

Mechanical drilling and plated through-hole preparation.

PCB routing and V-Cut forming process

Routing & V-Cut

CNC milling, V-Cut, tab routing, and custom panel forming.

Engineering Review

Pre-Production Design for Manufacturability Review

DFM review is part of the standard quotation and production preparation process. Before fabrication, our engineering team reviews Gerber files, drill files, via structures, annular rings, copper spacing, solder mask clearance, panelization method, surface finish, and assembly-related risks.

If design modification, stack-up adjustment, golden finger requirement, or assembly engineering support is needed, we will confirm details before proceeding.

Within 2h

DFM Feedback

Typical response time after receiving complete Gerber and drill files.

PTH Check

Via and Drill Review

Drill size, annular ring, via clearance, slot holes, and plated through-hole reliability can be reviewed.

Panel Check

V-Cut / Routing Review

Board outline, V-Cut, tab routing, tooling holes, and breakaway design can be checked before production.

PCBA Review

Assembly Check

BOM, polarity, package, SMT/DIP process, test method, and packing requirement can be reviewed when assembly is required.

DFM Report Example

What Buyers Receive After DFM Review

A DFM review helps identify manufacturability risks before production release. The review can include hole size risk, annular ring issues, solder mask bridge concerns, copper clearance, panelization suggestions, and surface finish recommendations.

DFM report sample screenshot placeholder

Sample DFM Review Items

  • • Gerber and drill file completeness
  • • Minimum trace / spacing review
  • • Annular ring and PTH via risk
  • • Solder mask bridge and opening check
  • • Panelization and routing suggestion
  • • Cost-impact note when process changes are required
Inspection Photos

Visual Proof of PCB Quality Control

Automated Optical Inspection

Verifies circuit pattern integrity, solder mask alignment, open/short risk, and defect classification according to IPC-A-600 Class 2 acceptance references.

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Net continuity and isolation are verified before packing. Test coverage depends on Gerber netlist, tooling method, and order quantity.

Ispezione Visiva

Reviews solder mask, surface finish, outline, board cleanliness, and final appearance.

Final Packing

Finished boards are packed according to shipping requirements, quantity, and customer packaging notes.

AOI inspection for double sided FR4 PCB

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Electrical testing for double sided FR4 PCB

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PCB microscope inspection for FR4 PCB

Microscope Check

Finished double sided FR4 PCB packing

Final Packing

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Conformità RoHS

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Engineering Applications

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Application Photos

Application Scenes for Double Sided FR4 PCB

Double sided FR4 PCB used in industrial control boards

Controllo Industriale

Relay boards, IO modules, terminal boards, and sensor interfaces.

Double sided FR4 PCB used in LED driver modules

LED Driver Modules

Lighting control boards, LED driver PCBs, and LED electronic modules.

Double sided FR4 PCB used in communication electronics

Communication Electronics

Interface boards, adapter boards, signal modules, and communication devices.

Golden finger double sided FR4 PCB used in plug-in modules

Golden Finger Modules

Plug-in modules, control cards, and connector interface boards.

Double sided FR4 PCB used in power supply boards

Power Supply Boards

Power adapter PCBs, control power boards, and electronic power modules.

Double sided FR4 PCB assembly for electronic control products

Finished PCBA

SMT, DIP, functional testing, and finished electronic control boards.

Related Product Families

FR4, Aluminum, Copper Substrate, and LED PCBA Solutions

For LED lighting and industrial electronics, YC Electronic can also support aluminum PCB, copper substrate PCB, 4-layer FR4 PCB, and LED light PCBA projects.

FR4 PCB Series

Single layer FR4, double layer FR4, golden finger FR4, and communication series 4-layer FR4 PCB.

Aluminum PCB Series

1060 / 5052 aluminum substrate boards with 1W-8W thermal conductivity options for LED lighting and high-power modules.

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Purple copper substrate boards with high thermal conductivity for flashlight, projector, stage light, and high-power LED applications.

LED Light PCBA

Aluminum / FR4 PCB with component sourcing, SMT, DIP, functional testing, and packing for LED lighting products.

Pricing Drivers

Gerber-Based Pricing for Double Sided FR4 PCB

Double sided FR4 PCB pricing is calculated from the Gerber file, drill file, board size, surface finish, copper weight, panel utilization, production quantity, and assembly requirement.

The following factors usually have the strongest impact on the final quotation.

1. Board Size & Panel Utilization

The strongest pricing driver. Better panel utilization reduces material waste and unit cost.

2. Drill Count & Via Density

Higher drill count increases drilling time, plating load, and inspection complexity.

3. Surface Finish

HASL is the baseline cost option. ENIG is selected when pad flatness, storage stability, or golden finger requirements are important.

4. Copper Weight

1oz is the common baseline. 2oz and 3oz copper increase material cost and etching control requirements.

5. Quantity

Prototype, pilot run, and batch production are quoted separately. Volume pricing improves after panel and process conditions are stable.

Commercial Terms

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