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Double-sided Aluminum PCB Heat Dissipation + Circuit Integration.
Manufacture double-sided aluminum PCB and MCPCB for LED lighting, power electronics, projector modules, stage lighting, industrial control, and automotive lighting.
Supported options include 1060 / 5052 aluminum base, 1-8 W/m·K thermal dielectric routes, 1-3oz copper, high-reflectance solder mask, OSP, HASL, ENIG, silver plating by review, CNC routing, V-Cut, and optional aluminum PCB assembly.
White LED Aluminum PCB
Power Board
2oz / 3oz copper sample.
Aluminum PCBA
SMT / LED assembly sample.
Six Common Double-sided Aluminum PCB Use Cases
LED High-Brightness Lighting
1.5-3 W/m·K, white reflective solder mask, 100 pcs typical MOQ.
Power Supply Modules
High-current copper, insulation voltage review, 2-3oz copper by design.
Projector Lighting
4-8 W/m·K route, ENIG / silver plating by review.
Stage Lighting
High thermal dielectric, board flatness, optical reflection, heat sink contact.
Industrial Control
5052 option, mechanical strength, corrosion and mounting stress review.
Automotive / Outdoor Lighting
Rugged use, edge quality, packaging protection, reliability review.
Compliance Signals Before RFQ
RFQ Snapshot for Aluminum PCB Buyers
Upload Gerber for Engineering Review
Send Gerber file, requirements, quantity and target delivery date.
Double-sided Aluminum PCB Selection Table
Use this table to compare application, material route, thermal level, process focus, MOQ, and lead time before submitting files.
| Image | Application | Board Type | Thermal Route | Base | Copper | Key Process | MOQ | Lead Time | Quote |
|---|---|---|---|---|---|---|---|---|---|
| LED High-Brightness Lighting YC-DAL-LED | White reflective aluminum PCB | 1.5-3 W/m·K | 1060 / 5052 | 1-2oz typical | High-reflectance solder mask + copper spreading | 1 pcs typical | 3-5d typical | |
| Power Supply / Power Electronics YC-DAL-PWR | Thick copper aluminum PCB | 1-3 W/m·K | 5052 / 1060 | 2-3oz by review | High-current routing + insulation review | 1 pcs typical | 3-5d typical | |
| Projector / Stage Lighting YC-DAL-HPL | High thermal aluminum PCB | 4-8 W/m·K | 1060 / 5052 by review | 1-3oz | Thermal dielectric + high-power LED pad | 1 pcs typical | 3-5d typical | |
| Industrial / Automotive / Outdoor YC-DAL-IND | Rugged aluminum PCB | 1.5-3 W/m·K | 5052 option | 1-2oz | Mechanical strength + insulation review | 1 pcs typical | 3-5d typical | |
 | Aluminum PCB Assembly YC-DAL-PCBA | MCPCB + BOM + assembly | 1.5-3W/m-K | 1060/5052 | Per Gerber | SMT / DIP / LED mounting / aging test | 1 pcs typical | By BOM |
Final manufacturability depends on aluminum grade, dielectric type, copper weight, board thickness, hole structure, thermal requirement, insulation voltage, and panel design.
Lead Time by Material Route
3-5 day prototype delivery applies to standard stock-material projects. Special thermal dielectric, silver plating, custom moulding, and unusual stack-ups require engineering review.
| Scenario | Lead Time Target | Preconditions |
|---|---|---|
| Standard stock material + standard process | 3-5 working days | Complete Gerber, drill file, outline, thermal notes, and standard finish confirmed. |
| Special thermal dielectric + ENIG / silver plating | 7-10 working days | Material route, sample approval, MOQ, and surface finish requirements confirmed. |
| Custom mould / 4-8 W/m·K / unusual structure | 10-12 working days | Engineering design review, material confirmation, tooling or mould preparation, and sample approval. |
1060 or 5052 Aluminum?
1060 Aluminum Base
Common for LED lighting and cost-sensitive thermal boards where standard mechanical strength is acceptable.
5052 Aluminum Base
Recommended for higher mechanical strength, corrosion resistance, outdoor lighting, industrial control, and rugged use.
Select Thermal Level by Heat Load
Standard LED and low-heat circuit route.
Power LED and industrial control route.
Projector, stage light, and high-power route.
Custom high thermal route with engineering confirmation.
Manufacturing Proof Buyers Expect
Modern Dust-Free Production Environment
Large-Scale Precision Metal Stamping
CNC Edge Quality
High-Volume Production & Delivery
Review Before Production
Thermal Route
Confirm whether standard or high thermal dielectric is required.
Insulation
Review 3kV / 5kV requirement, creepage, clearance, and copper-to-metal risk.
Mechanical Fit
Check outline, holes, slots, housing fit, heat sink contact, and edge burr risk.
1h Feedback
Typical DFM feedback after complete files and thermal notes are received.
Reduce Supplier Handoffs
PCB Fabrication
Aluminum base, dielectric, copper, solder mask, finish, routing, and test.
Component Sourcing
LED, resistor, connector, driver IC, thermal parts, and standard components.
Assembly & Test
SMT, DIP, LED mounting, polarity check, functional test, and aging test.
Traceable Delivery
Packing photos, inspection records, shipping documents, and after-sales review.
First Article, Testing, and Compliance Documents
For industrial lighting, automotive lighting, and power electronics, sample approval and reliability notes often decide whether the project moves to mass production.
ISO 9001
Quality management documentation for production workflow and inspection control.
RoHS Support
Compliance documents can be prepared according to material and project scope.
UL Support
Sample approval sheet, key dimensions, finish, solder mask, outline, and revision confirmation.
Reliability Review
Thermal aging, salt spray, insulation withstand, mechanical stress, and functional testing by project.
Request a Double-sided Aluminum PCB Quote
Send Gerber file, quantity, aluminum base, thermal conductivity target, copper weight, solder mask color, surface finish, and BOM if assembly is required.
Email: sales@ycelectronic.com | Website: ycpcbs.com
Send Your Aluminum PCB Requirements
Tell us what you need. For Gerber files, drill data, drawings, BOM, thermal notes, heat-sink structure, pick-and-place files or reference photos, email them directly to sales@ycelectronic.com after submitting this form.
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